Ketchup/Chill Sauce Filling Machine

This full automatic sauce washing filling capping capping machine is an automatic 4-in-1 washing-filling-capping-capping machine. It adopts piston filling type, it could be applicable for all kinds of concentrated fruit jam, honey, ketchup, soy sauce, etc.

Working procedure:

The air conveyor is connected with the monobloc , Bottles are fed into the filling machine monobloc via hanging bottle neck.  Advantages:（1）Changing bottle size , only starwheel need to be changed. （2）In avoid to the second pollution of bottle mouth.

The filling monobloc works as follows: Bottles are fed from feed-in starwheel into the rinsing machine monobloc via starwheel. Bottle clamp installed on the rotary wheel of the rinser will grip bottle neck and make a 180° turn along a guide track to face the bottle mouth downward. In designated section of the rinser, rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180° turn along a guide track to resume bottle neck facing up position. Clean bottles are discharged out of the rinser by a starwheel to feed the filler. After entering the filler, bottles are retained by neck supporting carrier plates, which are actuated by bottle carrier mechanism to raise them by cam. The filling ways adopt gravity filling. Filling valves are opened by bottle presence signals. After finishing filling, valves are closed by valve closing mechanism to further stop venting to complete the filling process. Bottle carrier mechanism is lowered by a cam to disengage filled bottles with filling valves. Then bottles are transferred into the capper by a neck handling starwheel. Anti-rotation blades on capping heads will seize the bottle neck to prevent it from rotation and hold it in an upright position. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting, and disengaging under the control of a cam. A discharge star wheel discharges finished bottles onto discharge conveyor belt to be conveyed out of the filling monobloc.

Equipment structure:

1. Rinsing system: Combined with rotary tray with clamp, water distributing tray, water tank and rinsing pump.

2. Filling system: Combined with hydraulic, filling valve, controlling ring, and elevator-cylinder.

3. Capping system: Combined with capper, cap sorter and cap falling track.

4. Driving system: Combined with main motor and gears.

5. Bottle transmitting system: Combined with air conveyor, steel starwheels and neck supporting carrier plates.

6. Electrical controlling system: this part is frequency inverted, PLC controlled and touch screen operated.

Features:

Washing, the bottle washing adopts air washing, it will wash out the dirty dust in the bottles and can keep the bottle dry after washing.

The piston type bottle filling machine include high automation, compact structure, fine performance, convenient operating, safety and frequency conversion changeable capacity, etc.

It’s a technical advances and capability excellent filling equipment shower gel, shampoo, hand gel etc.

The equipment suits round or square PP bottles’ filling and capping. For different size bottles, we only need to change less bottle mold alteration parts and adjust the level position partly, then could meet the client’s requirements.

Parameters